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NACAH TECH LLC

Thermal Oxidizer Systems
Low NOx/ Emission Systems
NacahTech Field Service



Thermal Oxidizer Systems to Meet Low NOx/ Emission Systems


With combustion experience since 1984, Nacah Tech has designed thermal oxidizers for many process applications. These successes have been generated by becoming quite familiar with the customer`s operation methods; # of streams to be treated, composition and concentration range from each stream, chlorinated (halogen) or acid presence, N-compound presence, air sources, quench water or air requirements, pre or post oxidizer motives, oxygen content, DRE requirement for organics, VOC`s and CO, etc.  Nacah thus brings knowledge of past designs and new innovative designs to best suit the specified parameters.  These parameters determine the best oxidizer design that includes the optimum: heat recovery versus capital cost, process gas introduction method and location, oxidizer operating temperature to meet the desired DRE, design and material selection of heat exchanger/boiler (if heat recovery is needed), the refractory selection that provides long life in designated service, and the ability to handle fluctuating inlet; flow rates, heat release from the streams, and their temperatures.  Other device selections such as LEL monitors and flow meters, etc. are selected for optimum reaction time and method of measurement.  This is done with our experience and the customer`s input for best operation. 

We seek to be a member of your team to successfully furnish the optimum system.

Nacah specializes in economical custom designed thermal oxidizer systems.  We have a wide experience in custom oxidizers.  We use our experience to generate the best design using the optimum components for an economical system. 

We offer free, up front assistance with emission flow rates and DRE`s that may help users interface with the regulators.  Customers may also receive accurate budget pricing.  I trust that our qualifications and abilities meet the high standards of today`s user.  Nacah is pleased to review application(s), size and design the unit, and prepare a bid for a thermal oxidizer/combustion system, as needed.  We`ll review the needs and offer design options to optimize the system.  We then trust that the options convey their value added. 

Although we normally have previous experience with similar application processes, we will work together to fully develop the best solution for each application.  We are most glad to contribute in equipment supply or other capacities that you deem appropriate and needed.

Each Nacah thermal oxidizer system is designed to provide the following benefits:

  • Comply with emission requirements
  • Burner/system design for good, quick mixing that promotes stability and availability, and minimizes maintenance concerns.
  • Provide a high on line factor with long life
  • Meet NOx and/or CO low emission requirements as needed
  • Minimize auxiliary fuel heat release/consumption
  • Refractory maintains desired shell temperature, inhibits corrosion and reduces maintenance
  • Optimize heat recovery
  • Provide flexibility to handle normal, minimum and maximum operating conditions
  • Optimizes costs and considers alternatives for lower costs (capital and operating)
  • Include custom design for the best design.

Nacah appreciates the opportunity to assist you. We look forward to meeting with you when you have a need or wish to build a relationship. We want to work with you towards success on a future project(s). 

We also provide associated oxidizer service, stacks, ductwork, combustion consulting, upgrades, bio fuel burning steam generators for small power production systems to join customer`s gasifier system, Selective Catalytic Reduction (SCR) of NOx, Waste Heat Boilers, etc. as needed.  All are available quite competitively and economically.  We provide designs and engineering while subcontracting the fabrication.  Together, we will determine the best solution/approach, most economically.

Direct Fired Air Heaters

Direct fired air heaters provide hot gas to customer process. Economical combustion systems firing natural gas or other fuels most efficiently.  

Combustion and Process Engineering Service

Nacah Tech has worked for Fortune 500 companies to small businesses to help them meet their emission and efficiency goals for their process/plant.  Nacah is hired to help the client solve difficult problems.  Not only issues concerning emissions are resolved, but simply to help your plant operate its combustion systems, kilns, rotary hearths, furnaces, oxidizers, most effectively to reduce downtime, scrap, fuel costs, and increase productivity of both the unit and the workers.  Call Nacah Tech for engineering assistance with your combustion related equipment.  We recently contributed as an advisory board member for a smoke/soot problem, completed an oxidizer retrofit of an oxygen analyzer to improve fuel efficiency, and visited several client plants to witness the operation in order to make expert improvement recommendations on the production process and the combustion system.

Fluid Bed Bead Activated Carbon VOC Concentration System

Recently, we have found great interest in our very high VOC concentrating system; a fluid bed concentrator that reduces the flow so much that the thermal oxidizer is very small.  It concentrates significantly more than other competitive carbon methods.  It is also economical where fixed beds or RTO`s are not.  Nacah Tech integrates the ECTI fluid bed carbon system (and desorber) with the thermal oxidizer.  It is normally more competitive than alternative methods of controlling high volumes with low concentrations and requires little/no replacement costs.  Works great on large volumes


Thermal Oxidizer Systems

Thermal Oxidizer Systems provided include Low BTU gas combustors incorporated with downstream equipment.

Thermal oxidizer systems are often supplied as part of packages. Packages are designed for any of the following: Low BTU gas combustion i.e. to burn CO or biomass gas, Liquid waste incineration, Low NOx generation, post combustion NOx treatment (SNCR or SCR), quench systems, acid scrubbers (sulfuric, HCl, etc.), boilers, heat exchangers, stacks, etc.


Low NOx/ Emission Systems

  • Fuel efficiency improvement
  • Capacity Increase
  • Up time operating interval improvements
  • NOx emissions reduction
  • Performance improvement for improved product
  • Training schools and seminars
  • Burner improvement, recommendations or replacement evaluation
  • Return on investment

Service & Troubleshooting

We help customers keep their systems on line. Avoid system outages and improve operating time with Nacahlech. We analyze the system and provide the best recommendations for implementation and investment.

Many clients want to minimize operating costs. We are trained to find improved fuel efficiency, better burner operation or improved heat recovery. Some clients need increased capacity; improved DRE’s or lower NOx. We join your team to make your system operate effectively in a timely manner. Immediate response helps when clients are in a bind.

Training

Practical training for your personnel keeps your system reliable

Your technical personnel can continue to improve your performance with an understanding of basic fundamentals. Trainees learn to control combustion through the burners, control off gas introduction methods, reduce emissions, increase uptime and minimize maintenance.

Emergency Field Service & Troubleshooting

Free initial phone analysis
Losing production due to a combustion problem? Nacahlech offers immediate response and service to correct the problem and bring the system back on line. Troubleshooting analysis can make the corrections long-lasting.

Improve:

  • Plant Reliability
  • Optimize Steam Production of waste heat boilers
  • Update control for improved safety
  • Air to Fuel ratio to reduce fuel costs

Industries Served

  • Chemical
  • Petro Chemical
  • Asphalt
  • Pulp & Paper
  • Automotive
  • Cement
  • Power
  • Off/Waste Gas Applications
  • Carbon
  • Ethanol
  • Other Specialized Industries


Combustion System
 

Industry IDS
IRC International Water and Sanitation Centre Water Supply & Sanitation Collaborative Council International Desalination Association
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