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CHALLENGE TECHNOLOGY

Respirometer for Wastewater Applications
Respirometer for Treatment Plant Operations
Flo-Cell - Digital Gas Meter



AER Respirometer for Aerobic and Anaerobic Wastewater Applications, OLR Respirometer to Measure the On-Line Oxygen Uptake of Activated Sludge Processes and Digital Gas Meter to Replace Wet Test Meter Applications


Challenge Environmental Systems, Inc. was formed in 1990 to manufacture and sell respirometers – instruments that help identify the ability to treat industrial wastewaters. Over the intervening 15 years, Challenge has become a world leader in the design and application of respirometer for a wide range of applications.

Challenge AER Respirometer

The Challenge AER Respirometer can be used for both aerobic and anaerobic wastewater applications. The AER Respirometer is designed for batch and laboratory applications.

Major Features

Accurate and Precise Measurement - The flow measuring cell is the heart of the AER Respirometer system. You can achieve high precision because of quality design and construction; factory calibration of the flow measuring cells gives you a high degree of accuracy. Since there are no moving parts your maintenance and repair of the system is minimized. The use of rigid connectors and low-pressure operation essentially eliminates the need for leak detection.

Automated Data Collection - The computer does the data collection work. The data from each of your tests is recorded automatically at user-defined time intervals in one minute increments in an ASCII format suitable for direct input to a spreadsheet or other data processing programs. The advanced software provides you an immediate visual and graphical indication of the progress of each test. You can even specify your own computer system if you`d like.

Ease of Operation - The AER Respirometer system is designed for your convenience. Your set-up time is minimized by the use of standard laboratory glassware. Your cleanup time is reduced since grease is not required to seal the reaction vessels. You can withdraw gas or liquid samples easily from any of the reaction vessels at any time during the test.

Flexibility - The modular design of the AER Respirometer system allows you to purchase only the components you need to meet your needs. Temperature control modules are required only if you do not have an existing incubator. Reactor volumes can range from less than 50 ml to more than 20 l. You can arrange different reactor configurations during any test set up...you can even run aerobic and anaerobic tests simultaneously on one system

Detailed Features

Expandable in groups of 8 reactors - The AER-200 system allows connection of up to 24 flow-measuring cells to a common computer for efficiency of data collection and storage. The oxygen uptake modules may be arranged in groups of two, four or eight cells.

Aerobic/anaerobic operation - All systems are capable of operating in an anaerobic mode without the purchase of additional components, and one or more individual cells or cell groups can be operated simultaneously in aerobic or anaerobic modes.

Easy cleanup - Grease is not required to seal the reaction vessels, therefore less time is required for set up and organic solvents are not required for cleanup.

Variable Reactor Volume - All systems allow simultaneous use of reaction vessels ranging in volume from 50 mL to 1,000 mL.

Windows Based Graphics Software - The Windows-95/98/ME/NT/2000/XP computer software is capable of simultaneous display of cumulative oxygen uptake curves and oxygen uptake rates for one to 24 reactors plus a table showing the cumulative oxygen uptake for one to 24 cells. Data is stored in an ASCII format arranged for ease of import to a variety of data processing programs. Data may be stored at user-set increments ranging from 1 minute to 720 minutes.

No-heat Stirring Base - The stirring base does not contain electrical motors or current-induced magnet drives directly beneath the reaction vessels that can transfer heat to the water bath or reaction vessels. The stirring base can be operated at rotational speeds ranging from 20 to 1,300 rpm.

Modular Configuration - The mixing/reaction base can be separated from the interface module and computer, thereby requiring less bench space and improving operator convenience.

Start and Stop Flexibility - The systems allow addition or removal of individual reactors from the system without interrupting data collection from the remaining reactors. Samples can be removed from individual reaction vessels, or chemicals or nutrients can be added, without interrupting data collection from the remaining reactors.

Standard Glassware and Supplies - The glassware and supplies are standard and can be purchased from a number of suppliers, thereby allowing the user to optimize costs.

High Sensitivity - The oxygen uptake increment, and therefore sensitivity, is less than 0.06 mg when operating at 25°C. Flow measuring cells are factory pre-calibrated and contain no metal or mechanical parts.

Can Be Operated Without Water Bath - All systems are capable of being operated in a constant temperature incubator without the use of a water bath or circulatory water system for temperature control.

No Special Computer Boards are Required - The computer does not require special data acquisition boards, thereby reducing maintenance costs and allowing a number of types of computers to be used for data acquisition.

Flexible Location of Flow-Measuring Cells - The AER-200 system allows connection of extension or satellite oxygen uptake cells within 50 ft (20 m) of the interface module by using conventional telephone cable.

High Oxygen Uptake Rates - Oxygen transfer rates in excess of 500 mg/L-hr can be achieved without using special vessels or apparatus.

No Barometric Pressure Interference - Oxygen uptake rates less than 5 mg/day can be measured when using the optional barometric pressure controller (BPC-100).

Applications

Whether you`re involved in municipal or industrial wastewater treatment, plant operations or research, consulting engineering or university work, here are some proven applications of the Challenge AER Respirometer:

- Oxygen Uptake Rate (OUR) Fingerprints
- OUR Set-Point Control of Activated Sludge Processes
- Measuring Short-Term BOD
- Toxicity Assessment Using a Dilution Series
- Assessment of Acute Toxicity to Treatment Plants
- Biodegradation Tests for Wastewater Samples
- Assessing Nutrient Deficiencies
- Extant Biodegradation Kinetics of Mixed Wastewaters
- Intrinsic Biodegradation Kinetics of Chemicals
- Oxygen Uptake of Soil and Compost Samples
- Anaerobic Biomass Activity Tests
- Anaerobic BMP and ATA Tests




AER Respirometer for Wastewater Applications

Challenge OLR Respirometer

The Challenge OLR Respirometer is a true ``on-line``respirometer which gives oxygen uptake rates for treatment plant operations. Oxygen uptake in aerobic applications can be measured in batch, sequential-batch, or continuous modes at rates in excess of 150 mg/l/hr.

Major Features

  • The reaction chamber allows you to simultaneously feed aeration tank mixed liquor and your wastewater sample
  • The high-speed mixing lets you measure oxygen uptake rates in excess of 150 mg/l/hr
  • The built-in computer gives you instant monitoring of your data
  • Oxygen uptake rate measurement is relatively independent of temperature variations
  • Oxygen uptake rate measurement is also relatively independent of barometric pressure variation
  • With the OLR you won`t have to calculate mass transfer coefficients (KLa)
  • You can use a high fill rate (fill the reaction vessel in 2 to 4 minutes) for batch tests
  • You will accomplish a high turnover of mixed liquor in the continuous mode (hydraulic retention times of 15 minutes to 12 hours)
  • WindowsTM-based programs are used for system control and data acquisition

Detailed Features

Uses full-strength mixed liquor - The OLR-300 system uses mixed liquor from an operating treatment plant to assess the oxygen uptake characteristics when operating under a variety of input conditions

Four modes of operation- The OLR-300 system can be operated in FOUR modes: 1) mixed liquor only with continuous feed to the reaction vessel to determine instantaneous OUR for control purposes, 2) mixed liquor continuously plus wastewater feed continuously in a wide range of loading rates or food-to-microorganism ratios, 3) batch mode with mixed liquor only to provide batch OUR for diagnostic purposes, and 4) batch mode with mixture of wastewater and mixed liquor for diagnosing biodegradation characteristics of the wastewater.

Instantaneous response - The high rate of turnover of the mixed liquor during our monitoring tests provides rapid response to changes in influent conditions.

Larger reactor volume - The standard reaction vessel has a 1.5 L working volume. Operation with enriched oxygen is possible. The headspace within the reaction vessel can be operated at almost any oxygen content from air (21%) to 95% to simulate treatment systems using high-purity oxygen processes.

pH monitoring can be provided. (Optional feature)

ORP monitoring can be provided. (Optional feature)

Compatible operating temperature - The operating temperature of the reaction vessel is the same as that in the source mixed liquor basin.

User-set OUR levels for alarms - User-set oxygen uptake rates can be used to flag high or low OUR conditions in an aeration basin.

Suited for assessing the presence of toxic conditions - The OUR-300 system is ideally suited for assessing biodegradation characteristics, including toxicity, of candidate wastewater streams.

Applications

  • Continuously measure ``on-line``the oxygen uptake of your activated sludge process
  • Determine the impact and treatability of known or possible toxic wastes on your activated sludge process
  • Measure in batch mode the biodegradability of a particular wastewater sample

Specifications

Equipment Items

1.5 L reaction vessel nominally; custom sizes are available

Start up accessories

Built-In computer system including:

  • Pentium III computer for operational control
  • WindowsTM based software
  • User friendly SVGA active matrix touch screen
  • Data acquisition and graphics software
  • Internal modem for remote operation and monitoring
  • Can be operated in batch, semi-continuous, or continuous modes - each with simultaneous separate feed of mixed liquor and wastewater
  • User set OUR alarm level

Operating Features and Operating Range

  • Reaction Vessel Size: 1.5 L nominally; custom sizes are available
  • Data Save Interval: User defined in one minute increments
  • Operating Temperature: 5 to 70 degrees C
  • Electrical Requirements: 110 VAC, 60 hz; 240 VAC, 50 Hz

Performance

Minimum Oxygen Uptake Detection: ~ 1.0 mg/hr
Maximum Oxygen Input Rate :> 1,000 mg/hr
Sensitivity: ~ 0.1 mg




OLR Respirometer

Challenge FLO-CELLTM

The Challenge FLO-CELLTM digital gas meter was designed to replace wet test meters and similar low-flow devices for measuring gas flow from points of production or to points of use. When you use the Flo-Cell here`s what you get:

  • Replacement for most wet test meter applications
  • Precise flow measurement from 0.05 to 30 mL/minute
  • Automated data acquisition by computer
  • No moving parts
  • Non-corroding flow measuring cell

Major Features

  • Consists of gas measuring base and a counter/timer module
  • Systems varying from 2 to 24 flow cells are available
  • Flow Capacity
  • Three cell sizes: 0.045 to 560 ml/hr; 0.15 to 1500 ml/hr; 10 to 4000 ml/hr
  • The two-cell FLO-CELLTM has installed a cumulative flow totalizer. All systems can be connected to a computer for continuous gas flow recording.
  • Highly Portable

Specifications

  • No moving mechanical parts in the flow cell
  • Can be connected to a computer for data acquisition
  • Sensitivity: 0.05, 0.15, 10 ml for their respective flow cell sizes
  • Data readout interval: 1 to 720 min.
  • Operating Temperature: 5 to 70 degrees C
  • Electrical Requirements: 110 VAC, 60 hz; 240 VAC, 50 Hz




Flo-Cell - Digital Gas Meter
 

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