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INTEGRATED ENGINEERS, INC

About Integrated Engineers, Inc: Engineering
Water and Wastewater Systems and Equipment
Floccin AgentsTM
Flocculation Units
Pilot Units
Case Studies: Corrugator Sheet Plant, Industrial Laundry and Treating Winery Wastewater



Continuous Flow Unit: Continuous Flow Flocculation Treatment

This unit is designed for the same ease and simplicity of treatment as a batch treatment, yet with added technologies to assist the operator in mixing and filtration. In addition, improvements in the quality of collected waste and treated wastewater are achieved by using the highest performance FloccinAgentsTM available. Proven result for reduced TDS/EC levels, lower residual heavy metals and lower cost/gallon treated using this approach. The continuous process units range from 5 gpm thru 30 gpm. Additional options are available for increased flocculation with pre-ozonation, water purification with post-ozonation and increased efficiency of de-watering and drier sludge.

Features

  • Integral 304 SS Treatment Tank and Discharge Tank
  • Filtration Table with Variable Speed Electrical Control(s)
  • Mixing Motor and Variable speed Controller
  • Discharge Sump Pump w/ independent float control
  • 304 Stainless Steel Frame
  • Variable Speed Relay Logic

These are self-contained, durable units built for a long life in smaller processing facilities.  They are fabricated of 304 stainless steel and PVC structures to prevent corrosion.  The control panel and all electrical components are UL listed for safety and reliability.  There is a wide blade variable speed mixing motor to optimize flocculation in the mixing tank.  The variable speed, dewatering table coupled with the automatic dewatering paper feeder allows for the creation of drier sludge. 

Typical Specifications for Continuous Flow Unit:

  • Integral 304 SS Treatment Tank and Discharge Tank
  • Filtration Table with Variable Speed Electrical Control(s)
  • 1/2 hp Mixing Motor and Variable speed Controller
  • Discharge Sump Pump w/ independent float control
  • 304 Stainless Steel Frame with Fork Lift Guides
  • Variable Speed Relay Logic
  • 120 VAC, 1¥Õ - 30 amp service
  • Additional Treatment Options

Economy Batch Unit (EBU)

The Economy Batch Unit (EBU) is a low price alternative to other wastewater treatment systems available.  The unit utilizes a 60 gallon mix chamber with 1/3 hp mixer where the FloccinAgent¢â is added and mixed with the wastewater, then the mixer is turned off and the drain valve is opened allowing the flocculated water to drain and dewater in the filter bag below the Mix Tank. The solids in the filter bag are allowed to drain and dry over time for easy disposal. Dewatering 60 gallons takes about 30 minutes (depends on specific water treated). Dewatering Bags can be used many times before disposal.

Manual Batch Unit

This unit is designed for ease and simplicity of batch treatment, yet with added technologies to assist the operator in mixing and filtration. In addition, improvements in the quality of collected waste and treated wastewater are achieved by using the highest performance Floccin materials available.

Features for Ease of Use and Improved Performance:

  • Variable Speed Filter Table
  • Variable Speed Mixing Motor
  • Float Activated Discharge Pump
  • Durable * Safe * Efficient

Available Options

  • Vacuum assisted dewatering table
  • Floccin Feeder¢â
  • Automated mixing and process dump
  • Full automation of subsystem functions

Feeders: Compact Floccin Feeders for Transportation of Granular Products

This is a family of Floccin feeders designed to feed granular Floccin products or similar granular materials for simple transfer, batch processing or continuous processing.  They can lift up to 24 vertical feet and can be set up in a small area. Delivery rate can be as high as 10 lbs per minute. The units are available in three configurations. The standard unit is a stand-alone unit, where a predetermined amount of material is poured into the hopper and the valve is opened, delivering the material to the desired destination. The batch unit is programmed via a timer to deliver a preset amount of material on a repetitive, basis initiated by the user or by input signal. The continuous unit will deliver a preset rate of material continuously via an externally generated input signal on a demand basis as long as the signal is present.

Large Floccin Feeders: Try one of our customized Floccin Feeders!

  • 700 lb hopper capacity
  • Variable feed with DC drive.
  • Continuous feed rates from 0-11 lbs per min.
  • Or Batch feed with timers.
  • Custom built controls to match your needs. Easy interface to your existing equipment.
  • Tank and floor mount models

Mini Floccin Feeders: Complete With Variable Speed Control

This line of feeders is perfect for users of small quantities of Floccin products.  They were designed to attain even distribution of product and eliminate the formation of clumps formed by feeding manually. These containers are molded construction of heavy 3/16`` polyethylene.

Slurry System

The Slurry System is used to inject hydrated Floccin products into a pipe containing untreated wastewater. The dry granular or powder Floccin products are feed from a 2000 lb bag at a controlled rate to a hydration tank where they are hydrated in water with the aid of a variable speed mixer. The solution is then pumped into a pipe where the flocculation reaction occurs.

All 304 stainless steel construction:

  • Approx. dim. 3`-6`` X 3`-6`` x 5`-10``; Requires 6 feet of clear overhead space for placement of 2000 lb bag in basket.
  • Variable feed rate from 5 lb./hr to 200 lb./ hr
  • 70-gallon hydration tank, with dedicated drain
  • 20 amp service at 110 VAC 1Hz
  • Removable hydration tank cover
  • Makeup water for slurry can be wastewater or fresh water
  • Self-cleaning, ¨ú-hp output pump
  • Ultrasonic level control and modulating valve

All Slurry System control panels feature a programmable logic controller for complete automation including the startup and shut down procedures. It features Hand/Off/Auto controls on all functions. The hydration tank water level is monitored with a no contact ultrasonic sensor for precise reliable level measurement. For safety, an emergency stop (e-stop) is standard. The slurry system can be manually turned on and off, or interfaced to the customer`s existing control(s). The hydration tank mixer, and feeder speed is controlled using variable speed controllers.




Flocculation Continuous Flow

Agent Floccin Blend
 

Industry IDS
IRC International Water and Sanitation Centre Water Supply & Sanitation Collaborative Council International Desalination Association
DELEGATES
14913
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